CH 640 assembly instructions[1]
Download parts Order Form
Rev-Date[2] Rev[3] # of pages[4]   Assembly Drawings[5]  
Inspection Parts List (IPL) CONTROL FORM                                                                                                                              [6]            
FUSELAGE HULL - STAGE ONE
            
section ---- one     2/7/01 0 3   Fuselage Large
section ---- two 2/7/01 0 2      
section ---- three 4/17/01 1 5      
REAR FUSELAGE FLOOR SUB-ASSY 15/02 0 1      
HT FRAME SUB-ASSY 15/02 0 1      
FIREWALL SUB-ASSY 15/02 0 1      
CABIN FLOOR SUB-ASSY 19/02 0 1      
REAR HORIZONTAL ATTACHMENT SUB-ASSY 19/02 0 1      
HT PULLEY SUB-ASSY 19/02 0 1      
FRONT Z & TORQUE TUBE TUNNEL S/A 19/02 0 2      
BRAKE PEDAL & CYLINDER ASSEMBLY 19/02 0 1   Brakes Large
CONTROL CABLE - FUSELAGE 19/02 0 2   Controls Large
REAR SEAT 19/02 0 2      
             
FUSELAGE HULL - STAGE TWO            
section ---- one 19/02 1 4      
FLAP ACTUATOR SUB-ASSY         Flap Large
FUEL SELECTOR STOP (WING TANK) SUB-ASSY         Fuel Large
TRIM MOTOR SUPPORT & LEVER SUB-ASSY            
MAIN GEAR & WHEEL         Mail Gear  
WHEELS SUB-ASSY         Nose Gear Large
             
FUSELAGE HULL - STAGE THREE            
section ---- one         Canopy Large
             
FLYING SURFACES            
RUDDER ASSEMBLY MANUAL SEPT.01 0        
HORIZONTAL TAIL ASSEMBLY 1-Oct 0 2   Tail Large
HORIZONTAL TAIL SPAR 1-Oct 0 1      
TRIM TAB ASSEMBLY 1-Oct 0 1      
TRIM TAB FORK 1-Oct 0 1      
RIGHT WING AUG.01 1 5   Wing Large
AILERON BELLCRANK AUG.01 1 1      
CONTROL CABLE - WING
 AUG.01 1 1      
AILERON L/R AUG.01 1 1      
FLAP L/R AUG.01 1 1      
A116-54 Part 1 and 2 Aileron installation            
             
FUSELAGE HULL - STAGE  FOUR            
A116-44       gyro system line test            
A116-49       static pressure test            
A116-43          wing installation            
A116-52           prop installation            
A116-45           fuel leak test            
A116-42           ENGINE RUN-UP            
A116-46            fuel gauge calibration            
A116-50            compass swing            
A116-53            conditioning brakes            
WEIGHT & BALANCE CH 640 03.01          
FINAL ASSEMBLY            
GROUND TEST        A116-2001 PART A            
PRE-FLIGHT INSPECTION            
FLIGHT TEST     A116-2000 PART B                    
             
CABIN HEATER/VENTILATION KIT         Cabin Heat  
ELT            
LYCOMING FIREWALL-FORWARD INSTALLATION KIT         Engine Large
  4/29/02        
Download parts Order Form
[1]
When building your aircraft, print each section as you build. Make sure that you are using the latest revisions.
[2]
Revision Date.  Make sure that you have the latest revisions.
 
[3]
Revision number.  Make sure that you have the latest revisions.
 
[4]
Number of Assembly pages per section
 
[5]
Exploded Assembly Drawings.
 
[6]
IPL (Inspection Parts List). These are used when assembling the aircraft. Each aircraft section has an IPL. PRINT the IPL's as you build the aircraft. Each time you install a part, initial the IPL so that you have a record of the part, as installed. Once you are completed an IPL, sign off the section or even better, get someone else to sigh it of. Two sets of eyes is better than one!